
1TYPE 95DSS3Integrated Flame ScannerIISIL3DESCRIPTIONThe Fireye 95DSS3 InSight II is a family of versatile fully microprocessor based, integrated fl
10Operator Interface: P/N 95DISP-1, 95DISP-1-SS, Alpha -Numeric Display with five pushbutton keys.P/N 95WIDISP-2 Infrared Transmitter, used in conjun
11FIGURE 4. SINGLE BURNER SCANNER SIGHTING4. Consideration must be given to burner secondary air rotation, some burners have clockwise(CW) air rotat
127. In larger multi-burner type applications such as power, kiln or refinery burners, it is recognizedthat there may be several obstructions within
13Orifice Kit (Optional)An orifice may be used to restrict the scanner’s field of view aiding discrimination between the tar-get flame and other fla
14FIGURE 7.FIGURE 8.FIGURE 9.PART NUMBERA. SWIVEL MOUNT 60-1664-3 (NPT)60-1664-4 (BSP)B. 1" WYE 35-200 (NPT)C. 1” CLOSE NIPPLE 35-201 (NPT)D. S
15FIGURE 10.FIGURE 11.ORIFICESFigure Qty. Part Number Description11 1 53-121 Orifice Kit: Contains following items:11A 1 53-121-2 Orifice: Diameter
16FIGURE 12.ELECTRICAL ACCESSORIES (see note)Note: Hazardous Area requirements for InSight II scanners with electrical connectors:1. For hazardous lo
17Scanner Cable with Female Connector, P/N 59-546-x, 59-547-xFireye offers the 59-546 (8-conductor) and 59-547 (12-conductor) cables in precut lengt
18SCANNER DISPLAYS (for standard / non-CEX models)Scanner Display, P/N 95DISP-1, 95DISP-1-SSP/N 95DISP-1 is a two-line by sixteen-character alpha-num
19FIGURE 13. WIRING DIAGRAM, MODEL 95DSS3-1 INSIGHT II FLAME SCANNERNotes: (see page 21)FLAMERELAY 1(Note 1)FLAMERELAY 2(Note 1)FAULTRELAY(Note 2,3)
2Model 61-7347-1 is a Blank Cover installed by the user onto the end of the scanner to maintain envi-ronmental ratings when neither the 95DISP-1 nor
20FIGURE 14. RETROFIT WIRING DIAGRAM, MODEL 95DSS3-1WINC INSIGHT II SCANNER USING INSIGHT I CABLE Notes: (see page 21)FLAMERELAY 1(Note 1)FLAMERELAY
21Notes:FIGURE 15. INSIGHT II CABLE CONNECTOR, Female Pin OrientationQUICK DISCONNECT PINS1. Flame relay contacts are shown in de-energized (no flam
22FIGURE 16. WIRING FOR 95DSS3-1WOC, 95DSS3-1CEX, 95DSS3-1WICEX SCANNERS8-PIN TERMINAL BLOCK 9-PIN TERMINAL BLOCK59-546 Cable Color (if used)Pin Num
23FIGURE 17. WIRING FOR 95DSS3-1CEXSS and 95DSS3-1CEX-2 scanners (shown with housing cover removed))8-PIN TERMINAL BLOCK 9-PIN TERMINAL BLOCKREMOTE
24WIRING FOR REMOTE COMMUNICATIONS Remote communications with the InSight II scanner uses an RS485 Interface to carry the communi-cation signals. A W
25FIGURE 19. INSIGHT I to INSIGHT II CONVERSION HARNESS (using existing InSight I cable)FIGURE 20. WIRING DIAGRAM FOR P/N 59-4647-10TB CONVERSION HA
26GROUNDING AND SHIELDING TECHNIQUESFOR USE ON SCANNERS OR SCANNER CABLE LOCATED WITHIN 12" OF A HIGHENERGY OR HIGH VOLTAGE SOURCE.1. Connect a
27INSIGHT II MENU STRUCTUREFor ease of operation, the InSight II scanner contains five primary menus (or loops) accessed via thekeypad and viewed on
28FIGURE 21. INSIGHT II SCANNER MENU STRUCTUREMAINSTATUSMENUFig 22, Pg 29PASSWORDMENUFig 24, Pg 36MANUALCONFIGFR2Pg 53MANUALCONFIG FR1Pg 53CONFIGMENU
29THE MAIN STATUS MENUFIGURE 22. MAIN STATUS MENU LOOPTo Password Menu1=OFF 2=OFF F=AFQ 1:000 2:000Fri Jan 01, 2010FS:KEY 23:14:36MAX. TEMP XXXCCU
3TABLE OF CONTENTSDESCRIPTION...1OPERATION...4APPLICATION...
30THE MAIN STATUS MENUNote: HELP text information for many main menu functions is displayed when you press the Fireyelogo. The text will appear in th
31Current Temp(CUR TEMP) This displays the current internal temperature of the scanner unit. This value togglesbetween degrees Fahrenheit and Celsiu
32Learn StatusStatus values can be MAN, ON, OFF, or BOTH. (see note)MAN: Manual mode, no Learning done, or USER has changed at least ONEof the lear
33Select To Enter Error HistoryPress Select Key to enter the Error History screen to view error status and codes. The most recentError is displayed
34Internal Error MessagesSelect To Enter Configure MenuPressing the Select Key will bring you to the Password Entry Screen before accessing the Confi
35Group II Warning Messages (Can be suppressed, see Note 1)Notes1. Group II Warning messages are suppressed whenever “Do NOT Display” is selected un
36THE PASSWORD MENUFIGURE 24. PASSWORD MENU LOOPPSELECT KeyUP Key (Scrolls through menu, counter clockwise)DOWN Key (Scrolls through menu, clockwise)
37THE PASSWORD MENUPasswordA four-digit Password is required to enter the CONFIG menus. If a Password is not entered, pressingthe SELECT key will ad
38THE CONFIG MENUFIGURE 25. CONFIG MENU LOOPPSELECT KeyPROGRAM KeyUP Key (Scrolls through menu, counter clockwise)DOWN Key (Scrolls through menu, clo
39THE CONFIG MENU (continued)FIGURE 26. CONFIG MENU LOOPPSELECT KeyUP Key (Scrolls through menu, counter clockwise)DOWN Key (Scrolls through menu, c
4OPERATIONThe InSight II has numerous adjustment options available. It can be tuned either automatically ormanually to achieve the optimum level of s
40THE CONFIG MENUTo select a specific item to change from the Config Menu, scroll to it using the UP and DOWNarrows, then press the SELECT button. (T
41SELECT to Enter AUTOMATIC CONFIGPress the SELECT key to enter Automatic Configuration menu. This option will walk you throughthe configuration pro
42THE AUTO CONFIG MENUFIGURE 27. AUTO CONFIG MENU LOOPAIM SCANNERIR=00 UV=00START LEARN >FR1 and FR2 ON >START LEARN >FR1 a
43THE AUTO CONFIG MENUAuto Configuration is an automatic calibration function whereby the InSight II scanner scans theflame flicker frequency spectr
44START LEARN FR1 and FR2 ONTo begin LEARN Flame ON for Both FR1 & FR2, make sure flame is at LOW Fire position andpress the PROGRAM key. A promp
45THE FILE COPY MENUFIGURE 28. FILE COPY MENU LOOPPSELECT KeyUP Key (Scrolls through menu, counter clockwise)DOWN Key (Scrolls through menu, clockwi
46THE FILE COPY MENUCopy FROM FileThe source file to Copy from. Valid files are 3 factory configured files (F1, F2, F3) and user configu-rable files
47THE 4/20 mA MENUFIGURE 29. 4/20mA MENU LOOPPSELECT KeyUP Key (Scrolls through menu, counter clockwise)DOWN Key (Scrolls through menu, clockwise)FR
48THE 4/20 mA MENUFR1 4/20 SELECTThe user may select which parameter the 4-20 mA analog output represents for FR1. Choices areFlame QUALITY or Flame
49THE DATE/TIME MENUFIGURE 30. DATE/TIME MENU LOOPPSELECT KeyUP Key (Scrolls through menu, counter clockwise)DOWN Key (Scrolls through menu, clockwi
5InSight II SCANNER FEATURESDIMENSIONSFIGURE 1. SCANNER TYPE 95DSS3-1, 95DSS3-1WOC, 95DSS3-1WINCFeatures Basic Models Flame-Proof Hazardous Area Mo
50THE DATE/TIME MENUThe InSight II scanner has a real time clock for date/time stamping error information. The user mustset the clock to the current
51THE COMMS MENUFIGURE 31. COMMS MENU LOOPPSELECT KeyUP Key (Scrolls through menu, counter clockwise)DOWN Key (Scrolls through menu, clockwise)MODBU
52THE COMMS MENUMODBUS ADDRESSThis option allows the user to select the device modbus address. (Affects all files)The communications address selected
53THE MANUAL CONFIG MENUSFIGURE 32. MANUAL CONFIG MENU LOOP for FR1 (FR2 is similar)PSELECT KeyUP Key (Scrolls through menu, counter clockwise)DOWN
54THE MANUAL CONFIG MENUSThere are two MANUAL CONFIG menus, one for each flame relay, FR1 and FR2.In each MANUAL CONFIG menu, the user may select the
55SELECT to Exit BACK to MAINReturns to Main Status MenuTHE IR and UV SETTINGS MENUSFIGURE 33. IR SETTINGS MENU LOOP (UV is similar)R1AIR-BAND(Freq)
56THE IR AND UV SETTINGS MENUSEach MANUAL CONFIG menu contains two sub-menus, IR SETTINGS and UV SETTINGS. Inthe IR and UV SETTINGS menus, the user m
57It may be necessary to adjust the sensor GAIN in order to keep the signal strength value on scale. Ifso, observe and record the sensor GAIN value
58INSIGHT II FACTORY DEFAULT SETTINGS, USER FILES A,B,C,D and Factory File F3PARAMETER DEFAULT VALUE ALLOWABLE VALUESConfig Menu:Remote File SelKey P
59Factory Files F1, F2, F3:F1 (High Sensitivity): The IR and UV BAND settings are 23 Hz. The IR and UV USER GAIN settings are 31. The IR and UV FEG
6FIGURE 2. TYPE 95DSS3-1CEX, -1WICEX, -1CEX-ND SCANNERS, STANDARD FLAME-PROOF HAZARDOUS AREA HOUSING • Window joints are cemented using Aremco bond 5
60INSIGHT II CONFIGURATION RECORD - continued -Parameter FILE A FILE B FILE C FILE DConfig Menu:Remote File SelPASSWORDFS Squelch MsgsIR GAIN RANGEUV
61INSIGHT II CONFIGURATION RECORD (continued)INSIGHT II REPLACEMENT PROCEDUREThis procedure may be followed when replacing a damaged InSight II scan
62ORDERING INFORMATIONExample: To select the Fireye equipment meeting the following specification:InSight II scanner, dual sensor, surface mounted NE
7FIGURE 3. TYPE 95DSS3-1CEXSS, -1CEX-2, SCANNERS, OPTIONAL FLAME-PROOF HAZARDOUS AREA HOUSINGSNote: Model 95DSS3-1CEX includes the 95DISP-1 Display.
8MODEL LISTINGNotes: 1. Hazardous area ratings (Class I, Class II and ATEX) certified by FM unless otherwise noted.2. Hazardous area requirements for
96. UL Functional Safety Listed Primary Safety Control 5AC0 EN/IEC 61508, Parts 1-7 (2010) up to SIL3. ANSI/UL 1998 (2008) Class 2* For use with wir
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